Super Votator in Butter Production & Margarine Production
Hana & Pōmaikaʻi o Super Votator
Hana ma ka hana ʻana i ka Butter
ʻO ka pata he wai-i-ʻaila emulsion (~ 80% momona) e koi ai i ka hoʻomaha ʻana a me ka crystallization no ka ʻano kūpono a me ka hoʻolaha.
Nā noi nui:
ʻO ka hoʻoluʻu wikiwiki a me ka hoʻoheheʻe ʻana i ka momona
Hoʻomaʻalili koke ka mea koho i ka ʻaila a i ʻole ka pata i hoʻoheheʻe ʻia mai ~40°C a i10–15°C, paipai i ka hookumu ana onā kristal β'(nā kristal momona paʻa liʻiliʻi e hōʻoiaʻiʻo i ke ʻano maʻemaʻe).
ʻO ka ʻāhi kiʻekiʻe e pale i ka hoʻokumu ʻana i ka kristal nui, e pale i ka graininess.
Ka hana / Texturizing
Hoʻohui kekahi mau ʻōnaehana i ka mea koho me amea hana pinea i ʻole ka hui kāwili ʻana no ka hoʻomaʻemaʻe hou ʻana i ke ʻano o ka pata, e hoʻomaikaʻi i ka hoʻolaha ʻana a me ka waha.
Hoʻomaʻamaʻa mau
ʻAʻole e like me ka hui kuʻuna maʻamau, ʻae nā mea kohokiʻekiʻe-wikiwiki hana mau, hoʻonui i ka pono a me ka paʻa.
ʻO nā pono ma mua o nā hana kuʻuna:
ʻOi aku ka hoʻolili ʻana→ ʻOi aku ka maikaʻi o ka hoʻomalu ʻana i ka hana aniani
Hoʻemi i ka hoʻokaʻawale momona→ ʻOi aku nā huahana like ʻole
ʻOi aku ka nui o ka hana→ He kūpono no ka hana ʻenehana
Ke kuleana ma ka hana ʻana i ka margarine
ʻO Margarine (he emulsion aila i loko o ka wai, hoʻokumu pinepine ʻia i nā mea kanu) hilinaʻi nui i ka poʻe koho balota no ke kūkulu ʻana i nā momona a hoʻopaʻa i nā emulsions.
Nā noi nui:
Emulsion Cooling & Crystallization
ʻO ka hui ʻaila (e laʻa, ka pāma, soybean, a i ʻole ka ʻaila sunflower) i hydrogenated a hoihoi paha e hoʻokō i ka ʻike hoʻoheheʻe i makemake ʻia.
Hoʻomaʻalili wikiwiki ka mea koho i ka emulsion (~45°C →5–20°C) ma lalo o ke ʻoki kiʻekiʻe, hananā kristal β'(maikaʻi no ka maʻalahi, ʻaʻole like me nā kristal β, e hoʻoulu ai i ke one).
Ka hoʻomalu ʻana i ka Plasticity & Spreadability
Hoʻoponoponoka mālili ʻana, ka ikaika shear, a me ke kaomihoʻololi i ka paʻakikī, kūpono ia no nā ʻano hana like ʻole (e laʻa, ka margarine papaʻaina vs. margarine bakery).
Nā ʻano ʻokoʻa haʻahaʻa momona a me ka waiu ʻole
Kōkua nā mea koho nui i ka hoʻopaʻa ʻana i nā emulsion wai-i-ʻaila i lokopālahalaha haʻahaʻa(40-60% momona) ma ka hōʻoia ʻana i ka crystallization kūpono a me ka pale ʻana i ka hoʻokaʻawale ʻana.
ʻO nā pono i ka hana ʻana i ka margarine:
Kāohi i nā kristal koʻikoʻi→ ʻAno maʻalahi
Hiki ke hoʻololi i nā ʻano hana maʻalahi(mea kanu, trans-fat-free, etc.)
Hoʻomaikaʻi i ka paʻa o ka mālama ʻanama ka hoʻonui ʻana i ka ʻupena aniani momona
Nā Pono ʻenehana o nā Super Votators
Hiʻona | Pōmaikaʻi |
ʻOki ʻoki kiʻekiʻe | Kāohi i ka fouling, e hōʻoia i ka hoʻoili wela like ʻole |
Ka hoomalu ana wela | Hoʻonui i ka crystallization momona (β' vs. β) |
Paʻi paʻi (a hiki i 40 bar) | Mālama i nā momona viscous me ka ʻole o ka hoʻokaʻawale ʻana |
Hana mau | ʻOi aku ka maikaʻi ma mua o ka hana pūʻulu |
Hoʻolālā hoʻomaʻemaʻe ponoʻī | Hoʻemi i ka manawa hoʻomaha no ka mālama |
Nā Laʻana ʻOihana
Hana Palaki:
Hāʻawi ʻo APV, Gerstenberg Schröder, Alfa Laval a me Shiputec i nā mea koho balota no nā laina hana pata mau.
ʻO Margarine/Spreads:
Hoʻohana ʻia makumulāʻau margarine(e laʻa, hana ʻia me ka pāma a i ʻole ka aila niu) e hoʻohālike i ka hoʻoheheʻe ʻana o ka pata waiu.
Nā Manaʻo Nui no ka Optimization
Laki hooluolu a me ka ikaika shearpono e hoʻoponopono ʻia ma muli o ke ʻano momona.
ʻO nā mea ʻokiʻoki kahikoe ho'ēmi i ka pono → He mea koʻikoʻi ka mālama mau ʻana.
Nā hoʻonohonoho kaomipili i ka emulsion paʻa (ʻoi aku ka momona haʻahaʻa).
Ka hopena
He poʻe koho pāloka nuipono olei ka hana pata a me ka margarine hou, e hiki ai:
ʻOi aku ka wikiwiki, ka hana mau
ʻO ka hoʻomalu kikokikona kiʻekiʻe(ʻaʻohe graininess, hoʻolaha kūpono)
ʻO ka maʻalahi no ka hana waiu a me nā mea kanu
Ma ka hoʻonui ʻana i ka hoʻoilo a me ka crystallization, hōʻoia lākou i ka maikaʻi kūlike i nā huahana momona kiʻekiʻe i ka wā e hālāwai ana i nā koi ʻoihana.
Nā Punawai Hou
A) Nā ʻatikala kumu:
ʻO nā mea hoʻololi wela o ka ʻili i kālai ʻia, nā loiloi koʻikoʻi ma ka ʻepekema meaʻai a me ka meaʻai, puke 46, pukana 3
Chetan S. Rao &Richard W. Hartel
Hoʻoiho i ka huaʻōlelohttps://www.tandfonline.com/doi/abs/10.1080/10408390500315561
B) Nā ʻatikala kumu:
Margarines, ULLMANN'S Encyclopedia of Industrial Chemistry, Wiley Online Library.
Ian P. Freeman, Sergey M. Melnikov
Hoʻoiho i ka huaʻōlelo:https://onlinelibrary.wiley.com/doi/abs/10.1002/14356007.a16_145.pub2
C) SPV Series Nā huahana hoʻokūkū like:
ʻO SPX Votator® II nā mea hoʻololi wela o ka ʻili
www.SPXflow.com
E kipa i ka loulou:https://www.spxflow.com/products/brand?types=heat-exchangers&brand=waukesha-cherry-burrell
D) SPA series a me SPV Series Nā huahana hoʻokūkū like:
Nā mea hoʻololi wela o ka ʻili i kālai ʻia
www.alfalaval.com
E kipa i ka loulou:https://www.alfalaval.com/products/heat-transfer/scraped-surface-heat-exchangers/scraped-surface-heat-exchangers/
E) Nā Huahana hoʻokūkū like SPT:
Terlotherm® Nā mea hoʻololi wela o ka ʻili i kālai ʻia
www.proxes.com
E kipa i ka loulou:https://www.proxes.com/en/products/machine-families/heat-exchangers#data351
F) Pūʻulu SPSV Nā huahana hoʻokūkū like:
Nā mea hoʻololi wela o ka ʻili ʻo Perfector ®
www.gerstenbergs.com/
E kipa i ka loulou:https://gerstenbergs.com/polaron-scraped-surface-heat-exchanger
G) Nā huahana hoʻokūkū like ʻo SPSV Series:
ʻO Ronothor® Nā mea hoʻololi wela o ka ʻili i kālai ʻia
www.ro-no.com
E kipa i ka loulou:https://ro-no.com/en/products/ronothor/
H) Pūʻulu SPSV Nā huahana hoʻokūkū like:
ʻO Chemetator® Nā mea hoʻololi wela o ka ʻili i kālai ʻia
www.tmcigroup.com
E kipa i ka loulou:https://www.tmcigroup.com/wp-content/uploads/2017/08/Chemetator-EN.pdf
Hoʻokohu kahua
